Production Equipment Maintenance

Your core business: production. Our mission: the smooth running of your production processes. That’s why we always tailor our maintenance strategy exactly to your company. Our experts are there to help you with preventive maintenance.

Production Equipment Maintenance
Customized maintenance strategies from Leadec
Our services in Production Equipment Maintenance
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Customized maintenance strategies from Leadec

We know that production facilities that run smoothly are the success factor for your company. All the more important that everything works without any problems! No matter whether maintenance, inspection or preventive maintenance: Our maintenance strategies for your company increase the service life of your plant and equipment and minimize the risk of downtime.

Our ace up our sleeve: our employees. Thanks to extensive know-how, the highest operational safety and quality assurance standards and close cooperation with our customers, we are the strong partner for all questions concerning preventive maintenance.

Our promise: We take care of your plant and equipment so that you can concentrate on your core business.

Creation of a maintenance schedule in the customer’s or Leadec’s own ERP system
Creation of maintenance instructions and definition of maintenance intervals according to manufacturer’s specifications and technical standards
Online/offline maintenance according to existing production planning
Mobile documentation of defects and activities
Optimization of maintenance schedules through evaluation of fault events

Extensive data acquisition with monitoring and reporting systems
Regular evaluation on the basis of technical and commercial criteria
Identification of weak points and trouble spots
Initiation of countermeasures and technical improvements
Individual adjustment of maintenance schedules, spare parts storage or processes

Modification and expansion of existing machines and facilities
General overhaul, modernization and retrofit of existing facilities
Optimization to increase dependability

Inspection, overhaul and repair of assemblies, spare parts and operating equipment
Transparent order management and item identification
Standardization of processes to reduce throughput times
Execution in a framework agreement, according to the offer or as an immediate service
Logistics service

Tool setting at the customer’s or at our own site
Logistics and transport of the adjusted tools directly to the production line
Tool storage in the customer’s or own tool crib

Digital equipment data collection for status and quantity recording
Leadec.os – comprehensive ERP system for all maintenance services
Process data acquisition for condition monitoring and quality assurance

Monitoring of plant and equipment for shortest possible response times
Tracking of messages, alerts and activities in the ticket system
Immediate repair in shift operation or on call
Repair of various production facilities, storage and conveyor systems as well as production-related systems
Immediate reporting and coordination of further steps with production, quality assurance and HSE managers
Creation of digital machine manuals for fast troubleshooting and repair
Use of state-of-the-art measuring and analysis equipment for the identification of sporadic, minor faults
Detailed planning of non-time-critical repairs

Comprehensive integration of a total productive maintenance (TPM) system
Ensuring the availability of equipment in the production environment
Qualification of personnel for maintenance tasks according to requirements
Extensive reporting of key figures on visualization boards
Regular team meetings with all employees
Participation in customer meetings for communication at eye level

Tests according to applicable rules, standards and laws
Inspection of safety devices, machines, systems and operating equipment
Review of safety-relevant documentation
Direct repair of defects
Message to the operator with recommended action

Review of system documentation and recording of installed components
Selection of spare parts and recommendation for customer's warehouse
Procurement and provision of spare parts by Leadec
Inventory optimization of existing warehouses
Inventory management in the customer's or Leadec's own ERP system

Monitoring and logistics for water-soluble and oil-based metalworking fluids
Walk-throughs for inspecting, sampling and refilling decentralized MWF systems
Coordination of samples and documentation of laboratory results
Immediate measures in case of limit violations and analysis of long-term trends
Suggestion of recommended action
Execution of coordinated measures
Cleaning of tanks and equipment
Operation of tank farms, dosing and mixing systems
Service for lubricants as well as gear and hydraulic oils
Complete documentation according to legal requirements

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Production Equipment Maintenance

Contents

Contents

Customized maintenance strategies from Leadec

Our promise: We take care of your plant and equipment so that you can concentrate on your core business.

Our services in Production Equipment Maintenance

Inspection and preventive maintenance

Breakdown analysis

Optimization and overhaul of machinery

Workshop management

Tool management

IT services

Planned and corrective maintenance

TPM and shop floor management

Regulatory inspections

Spare parts management

Fluid management

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Leadec Corp.